Top 10 reasons to choose a magnetic template:

1. High productivity, low inventory

The downtime for mold replacement is very short

The high flexibility of the system enables small-scale production

Most injection molding machines can be operated by only one person

Realize lean production

2. Flexible

Within the magnetic pole working area, molds of various sizes and shapes can be used

No need to change the mold backplate to the standard size

The molds used on conventional QMC systems can be used on magnetic templates without any modifications

3. Practical

One person can change the mold outside the machine

For extra large molds, there is no need for personnel to climb into the machine and use a wrench to tighten the bolts with repeated precision

Uniform clamping force (especially in the central area) can avoid possible twisting of the mold and ensure the repeatability accuracy of each injection molded part

4. Repetitive accuracy

Uniform clamping force (especially in the central area) can avoid possible twisting of the mold and ensure the repeatability accuracy of each injection molded part

5. Quality

The mold is reliably tightened on all contact surfaces

All touchpoints are tightening points

The clamping force of any traditional mechanical or hydraulic QMC system only acts on the mold

Around the back panel, there is no tightening force in the central area

6. Security

PS asymptotic sensor

UCS (Magnetic Saturation Control System)

FCS (Magnetic Flux Control System)

Safety key switch

The machine can only work after passing all safety checks

7. Maintenance free

No moving parts mean no wear and tear

Just cleaning and wiping the work surface

Magnetic force is naturally clean, does not leak oil, and does not contaminate or dirty injection molded workpieces

8. Easy to approach

Easy to install peripherals required for mold installation (water, gas, electrical connectors...), with interference free clamping devices around the perimeter

The entire circumference of the mold can be utilized

9. High precision, long lifespan

The working state of the mold without torsion results in higher precision, less wear, and longer lifespan of the mold

10. Save energy

Only use a few seconds of electricity during mold replacement, once magnetized, it does not consume energy during operation, and is not affected even if there is a power outage

working principle:

The electronic control permanent magnet rapid mold changing system of Taiji Magnetic Ying is composed of directional magnetic poles distributed on a chessboard structure with alternating north and south poles, ensuring that the magnetic flux is parallel and concentrated in the magnetic pole area.

A very short current pulse (1-4 seconds) can activate the (magnetizing) system, fixing the mold on the machine backboard without being limited by time, without the need for continuous electrical energy or heat generation. By using a different current pulse to change the magnetic direction of the working permanent magnet, the system is demagnetized and the mold is removed.

QMC Rapid Mold Replacement System Safety Performance:

Each magnetic pole of the MQC rapid mold changing system is an independent magnetic region, with a steel core and high-energy permanent magnets (aluminum nickel cobalt+aluminum iron boron) surrounding it on five sides to ensure high-strength magnetic force (MMF) concentration and durability.

Electronic control permanent magnet technology has inherent safety, as the clamping force always comes from the magnetic field of the magnetic material

Electricity is only used during magnetization and demagnetization processes

No electrical energy is required during the work process

The asymptotic sensor detects the contact state between the mold and the magnetic template in real time

FCS (Magnetic Flux Detection System) monitors the actual magnetic condition

UCS (magnetic saturation detection system) confirms that magnetic energy conversion is in place

The safety key prevents misoperation and accidental demagnetization

QMC rapid mold changing system magnetic template structure:

Quick mold change system demonstration